Titanium Explosive Fusion Composite Plate

Titanium Explosive Fusion Composite Plate: High-Performance Metal Solution

Product Introduction：

Titanium Explosive Fusion Composite Plate (also known as Titanium Explosive Clad Plate) is a high-performance bimetallic composite material fabricated via explosive welding technology. It bonds a corrosion-resistant titanium cladding layer to a high-strength steel base layer, integrating the superior corrosion resistance of titanium with the structural strength and cost-effectiveness of steel. This product is widely recognized as an optimal solution for extreme industrial environments.

Production Technology:

1.  Explosive Welding Principle:

The core manufacturing process utilizes controlled explosive detonation to generate a high-velocity shockwave (1,600–3,000 m/s). This force accelerates the titanium cladding plate to collide with the steel base plate at an oblique angle.

2.  Advanced Processing:

· Direct Explosion Bonding: Produces thick composite plates with excellent bond integrity.

· Explosion + Hot Rolling: Combines explosive welding with subsequent hot rolling to manufacture large-area, thin-gauge composite plates, expanding application flexibility.

Material Specifications:

1. Cladding Layer (Titanium):  Commercial Pure Titanium (CP Ti: Gr1, Gr2), Titanium Alloys (Ti-6Al-4V, etc.) Thickness Range: 1.0–20.0 mm (customizable)

2.  Base Layer (Steel): Carbon Steel (Q235B, Q345R), Stainless Steel (304, 316L), Alloy Steel; Thickness Range: 6.0–100.0 mm (customizable)

3.  Standard Dimensions:

· Max. Size: 12,000 mm (L) × 2,500 mm (W) (larger sizes available upon request)

· Flatness: ≤ 5 mm/m; ≤ 8 mm/2m

· Compliance Standards: ASTM B898, GB/T 8547

Key Performance Advantages:

1. Superior Corrosion Resistance: The titanium layer offers exceptional resistance to acids, alkalis, seawater, and chloride ions, with a corrosion rate < 0.001 mm/a in harsh environments.

2. High Structural Strength: Inherits the high tensile strength (≥ 500 MPa) and rigidity of steel, meeting critical structural load requirements.

3. Excellent Bond Strength: Interface shear strength typically ranges from 170–335 MPa, ensuring no delamination under mechanical stress or thermal cycling.

4. Cost Efficiency: Significantly reduces material costs compared to solid titanium equipment while maintaining performance.

5. Fabricability: Supports standard metalworking processes including cutting, bending, welding, and machining.

Technical Specifications：

Typical Applications:

· Chemical & Petrochemical Industry: Reactors, pressure vessels, heat exchangers, and storage tanks for processing corrosive media.

· Desalination & Marine Engineering: Seawater desalination equipment, offshore platform components, and shipbuilding structures.

· Power Generation: FGD (Flue Gas Desulfurization) systems, condenser tube sheets, and nuclear power plant components.

· Pulp & Paper: Corrosive liquor processing equipment.

· Environmental Protection: Wastewater treatment and flue gas purification systems.

Quality Assurance:

· Non-Destructive Testing (NDT): 100% ultrasonic testing (UT) to ensure bond integrity and detect internal defects.

· Mechanical Testing: Shear strength, tensile strength, and bending tests to validate performance.

· Surface Treatment: The titanium surface is precision polished and passivated for optimal corrosion resistance.

Key Features

• High Bonding Strength: The explosive fusion process ensures a robust metallurgical bond between layers.

• Superior Corrosion Resistance: Ideal for harsh environments such as marine and chemical applications.

• Excellent Heat Resistance: Maintains performance in high-temperature conditions.

• Customizable Configurations: Available in various sizes and base metal combinations to meet specific needs.

• Lightweight & High Strength: Combines the benefits of titanium with the strength of the base material.​​​​​​​

Why Choose Us?

• Advanced Manufacturing: We employ state-of-the-art explosive welding technology to create superior composite plates.

• Stringent Quality Control: Adhering to international standards to ensure the highest quality.

• Extensive Industry Expertise: Years of experience in supplying high-performance metal solutions.

• Global Supply Chain: Reliable and timely delivery worldwide.

• Customer-Centric Approach: Tailored solutions to meet diverse industrial needs.

Factory Show

Factory exterior

Factory interior

Production workshop

Raw materials

Raw material processing

Titanium sponge die casting

Production workshop

Production and processing

Production and processing

Detection

Main Products

Titanium Plate

Titanium Rod

Titanium Ingot

Titanium Forgings

Titanium Tube

Titanium Composite Plate

Application Areas

Power Industry

Petrochemical Industry

Machinery Manufacturing Industry

 

OEM Services

We offer OEM services to customize Titanium Explosive Fusion Composite Plates according to your specific application requirements. Our team provides support in:

• Material selection and composition optimization

• Custom dimensions and thicknesses

• Surface treatments and coatings

• Quality testing and certification

Frequently Asked Questions (FAQs)

1. What is the advantage of Titanium Explosive Fusion Composite Plates over traditional titanium plates?

Titanium composite plates offer enhanced mechanical properties, improved corrosion resistance, and cost-effectiveness by integrating different metals while maintaining the benefits of titanium.

2. Can I get a customized thickness and material combination?

Yes, we provide fully customizable composite plates tailored to your project requirements.

3. Are these plates suitable for high-temperature applications?

Yes, our composite plates maintain stability and performance under extreme temperature conditions.

4. What industries benefit most from these composite plates?

Industries such as aerospace, automotive, electronics, and energy benefit the most due to their need for lightweight, high-strength, and corrosion-resistant materials.

5. How do I place an order?

You can contact us directly for quotes, specifications, and order inquiries.​​​​​​​